Carbonator For CSD

Description

Advanced mixing carbonator ensures accurate proportional mixing of water, syrup and carbon dioxide, well controlled by screens. This ensures consistency in different batch blends, flavors and precise blending of CO2 gas. it can be interconnected within water / syrup chiller.

Available from 500 to 10,000 LPH Capacities.

Working Principle

The beverage enters the 1st PHE where it is cooled from 35°C to 13°C, stored in a soaking jacket tank and again passed through the 2nd PHE to reduce the overall temperature to 2°C. The chilled beverage then is sprayed down from spray nozzle in form of rain from the top of main carbonation jacketed tank with the help of vertical venturi and high-pressure pump. The pump automatically draws the chilled beverage from the balance tank once the desired he CO2 temperature is maintained in the carbonation tank. If the pressure is not maintained in carbonation tank the beverage will not enter. The carbonated beverage then is transferred to filling machine.

Features

  • The whole carbonation can be run in both automatic and manual operation.
  • Auto In & Auto Out in balance tank.
  • Auto Gas maintenance system in Main carbonation tank with safety valve, if pressure increases the valve auto opens to release pressure.
  • Level tube indication to show beverage level in carbonation.
  • Beverage IN & OUT temperature indicator in panel.
  • Glycol temperature indicator.
  • CO2 regulator & indicator for manual operation option.
  • In carbonation tank if the CO2 level is not maintained the pump will not start.
  • Drive will be present to control the pump operation to reduce foaming.

Specifications

Capacity (Lt/Hr) 6000 LPH
Carbonation Tank 600 mm X L 1350 mm
Balance Tank 600 mm X L 1350 mm
Transfer Pump 1.1 kw
Carbonation Pump 4 kw
Total Load 5.1 kw
Air Consumption 6 to 8 C.F.M.@ 6BAR.
3 Way Valve Avcon
Solenoid Valve U Flow
Co2 Regulator Controller 100 Kg
Pressure Gauges Raj
Wires Addison
Panels Stainless steel HMI Panel PLC Based
Push Buttons Teknics
Motor Drives Danfoss Denmark
Pumps Make PNC
Connectors Siemens
All Cable Trays PVC
All Pneumatics Genetix
Co2 PID Valve Rexroth
PHE 2 Nos
NRV Genetix
SS Make SS304 Jindal